FLS-SC400 Automatic 4-Wheel Screw Capping Machine
Advanced automatic screw capping system featuring 4-wheel precision capping technology with production speeds of 12-40 BPM. Features touch screen control, digital torque adjustment, and flexible compatibility with various bottle and cap sizes. Built with GMP-standard 304 stainless steel and integrated with Siemens PLC control system. Perfect for pharmaceutical, food & beverage, chemical, and cosmetic industries. Handles bottle heights up to 460mm and cap diameters up to 70mm.
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FLS-SC400 Automatic 4-Wheel Screw Capping Machine
The FLS-SC400 is a high-precision automatic screw capping solution designed for medium-scale production lines. Its innovative 4-wheel capping mechanism ensures consistent torque application and superior cap tightening accuracy. The system features advanced digital controls with recipe storage capability, real-time production monitoring, and adjustable torque settings.
The machine accommodates a wide range of container sizes and cap types, including dropper caps, tamper-evident caps, push-pull caps, and sports caps. Its modular design allows for easy integration into existing production lines, while the stainless steel construction ensures durability and compliance with pharmaceutical standards. The touchscreen interface provides intuitive operation and displays real-time production data, including bottle count and production rate.
Technical Specifications
Basic Machine Parameters
| Parameter | FLS-SC400-S | FLS-SC400-D |
|---|---|---|
| Production Speed | 12-30 BPM | 20-40 BPM |
| Machine Dimensions | 1250×850×1750mm (L×W×H) | |
| Machine Weight | 430kg | 450kg |
| Machine Material | 304/316L Stainless Steel | |
| Capping Method | 4-Wheel Precision Capping System | |
| Control System | Siemens PLC + 7" Touch Screen HMI | |
Capping Specifications
| Capping Heads | Single Head with 4 Wheels |
| Cap Diameter Range | 15-70mm |
| Bottle Height Range | 50-460mm |
| Bottle Diameter Range | 20-120mm |
| Capping Accuracy | ≥99.5% |
| Torque Range | 0.4-15 N.m (Adjustable) |
| Torque Accuracy | ±0.1 N.m |
Electrical Specifications
| Power Supply | 220V/380V, 50/60Hz, 3-Phase |
| Total Power | 450W |
| Motor Type | Servo Motor (German Technology) |
| Control Protocol | Profinet/Ethernet |
| Safety Class | IP54 |
Pneumatic System
| Air Pressure | 0.4-0.6MPa |
| Air Consumption | ≤100L/min |
| Air Connection | 8mm Quick Connect |
| Air Quality | Clean, dry, oil-free |
Key Components
| Component | Brand | Origin |
|---|---|---|
| PLC Controller | Siemens | Germany |
| HMI Touch Screen | Siemens | Germany |
| Servo System | SEW | Germany |
| Pneumatic Components | SMC | Japan |
| Sensors | SICK | Germany |
| Bearings | SKF | Sweden |
Product Handling & Compatibility Specifications
Container Specifications
Bottle Materials
- Glass bottles and containers
- PET plastic bottles
- HDPE containers
- PP bottles
- Metal containers
- Special material containers (upon testing)
Bottle Dimensions
- Height: 50-460mm
- Diameter: 20-120mm
- Neck diameter: 15-70mm
- Volume: 10ml-5L
Bottle Shapes
- Round bottles
- Square bottles
- Rectangular bottles
- Oval bottles
- Special-shaped containers
- Flat bottles
Cap & Closure Specifications
Cap Materials
- Plastic screw caps
- Metal screw caps
- Aluminum caps
- Composite caps
- Child-resistant caps
Cap Types
- Standard screw caps
- Tamper-evident caps
- Dropper caps
- Push-pull caps
- Sport caps
- Flip-top caps
Cap Dimensions
- Diameter: 15-70mm
- Height: 10-50mm
- Thread types: Standard & custom
- Torque range: 0.4-15 N.m
Industry-Specific Applications
Pharmaceutical Industry
- Liquid medicines
- Syrups
- Oral solutions
- Health supplements
- Medical disinfectants
Food & Beverage
- Drinking water
- Soft drinks
- Edible oils
- Sauces & condiments
- Food additives
Chemical & Cosmetics
- Shampoo & body wash
- Lotions & creams
- Cleaning products
- Industrial chemicals
- Laboratory reagents
Optional Accessories
Cap Feeding & Sorting Systems
Vibrating Bowl Cap Feeder
- Capacity: up to 200 caps/min
- Bowl diameter: 400mm/600mm
- Automatic cap orientation
- Variable speed control
- Multiple cap size compatibility
Rotary Cap Sorter
- Sorting capacity: up to 300 caps/min
- Multi-lane sorting system
- Digital speed adjustment
- Quick-change format parts
Quality Control Systems
Torque Verification System
- Real-time torque monitoring
- Data logging and reporting
- Automatic reject system
- Main control system integration
Vision Inspection System
- Cap presence verification
- Cap alignment checking
- Thread inspection
- Label position verification
Conveyor Systems
Bottle Conveyor System
- Customizable length (1-6m)
- Adjustable width for different bottles
- Speed synchronization
- Side guide rails included
Accumulation Table
- Diameter: 800mm/1000mm
- Rotary collection system
- Variable speed control
- Stainless steel construction
Format Change Parts & Tools
Format Change Package
- Quick-change bottle size kit
- Cap change parts set
- Height adjustment tools
- Bottle guides and stabilizers
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Email: info@fillsol.com
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